Flank Wear | Reason, Effects and Stages


What are the reasons of Flank Wear?


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  1. Abrasion by hard particles and inclusions in the workpiece.
  2. Shearing off the micro welds between tool and work material.
  3. Abrasion by fragments of built-up edge ploughing against the clearance face of the tool.
  4. At low-speed flank wear predominates.
  5. If MRR increased flank wears increased.

What are the effects of Flank Wear?

  1. Flank wear directly affect the component dimensions produced.
  2. Flank wear is usually the most common determinant of tool life. 

Stages of Flank Wear

Primary wear: The region where the sharp cutting edge is quickly broken down and a finite wear land are established.
Secondary wear: The region where the wear progresses at a uniform rate.
Tertiarywear: The region where wear progresses at a gradually increasing rate. In the tertiary region, the wear of the cutting tool has become sensitive to increased tool temperature due to high wear land.
Regrinding is recommended before they enter this region.

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